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Lean Manager Series: Business as Usual

by Pete Abilla on May 15, 2012


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business as usual, kaizen event, lean journey

When organizations first begin their Lean Journey, it’s often done through “events” either as small point Kaizen events or Kaizen events spanning several days. I’m a believer that Lean can begin from many different places, but this approach fundamentally doesn’t lead to the daily cultural changes we wish to see in organizations  in which we [...]

Queueing Systems and the Shopping Experience

by Pete Abilla on May 14, 2012

retail experience customer waiting line queueing

What might seem like an obscure topic is actually one in which we are all affected: The Science of Lines. Reflect for a minute: We wait at the retail checkout line – in all stores in which we buy stuff. In retail, the congestion is worse at the end of year holidays. A line at an amusement [...]

lean inventory management, logistics, wms

Pete’s Note: Today we have a guest post from Robert Lockard, who has written for shmula in the past on topics related to Inventory Management. Today is his third installment where he focuses his article on what one can expect from applying the principles of lean manufacturing to inventory management. Enjoy. In my last two [...]

dogmatic lean, six sigma, continuous improvement

Leave it to the Harvard Business Review 1 to regurgitate an old debate on the relationship between continuous improvement and innovation. Here’s a great recipe for effective regurgitation that gets the media’s trousers all up in a wad: Have a reasonable title that draws in the reader. Then, zap them with a first paragraph oozing [...]

Lean Principles Explained By Lego Movie

by Pete Abilla on May 8, 2012

lean as taught by lego characters

Here’s an interesting video that shows Lego characters – lego minifigures explaining several principles in Lean Manufacturing. It’s amusing, but it might be also be instructive. It’s certainly innovative and novel. The video explains the following lean principles: Total Productivity Maintenance 7 Wastes 5S Just in Time And explains Quality, Productivity, and Visual Management. It’s [...]

fitbit pedometer sale

As part of an exercise competition at my work, each of us was given a Fitbit. Until I received one, I had never heard of it. And, after using it for about 1.5 weeks, I’m loving it. You Can’t Manage What You Don’t Measure Most continuous improvement professionals have a mantra: You Can’t Manage or [...]

eliminate, combine, rearrange, simplify, work analysis sheet

One uncommon approach in Lean is the framework of ECRS – Eliminate, Combine, Rearrange, and Simplify. This article explains how to apply the framework followed by a downloadable Work Analysis Template. Fundamental to understanding any process and eventually generating practical ideas for improvement is to ask the 5W’s and 1H. So, here’s the definition of [...]

Lean Manager Series: Demonstrate Empathy

by Pete Abilla on May 2, 2012

lean manager, lean leader, empathy

Most Lean Leaders manage through influence and not authority. This is especially true when just starting out. This can be challenging and learning how to effectively and sincerely influence an organization to learn to adopt the Lean worldview and also its practices requires that we demonstrate empathy in a genuine and sincere way. In a [...]

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