by Pete Abilla on December 5, 2011
Pin itFor the past several months, I’ve been reading and reviewing Yoshihito Wakamatsu’s book “The Toyota Mindset”, which outlines what he calls the The Ten Commandments of Taiichi Ohno. These are, what we now know as basic practices in lean manufacturing, but Wakamatsu explanation brings to light the HOW, and not just the current what [...]
by Pete Abilla on December 1, 2011
Pin itLet’s assume that you are the head of process improvement at your company. And, you were given the task of answering the following question: Should our employees walk or run to get their job done? How would you answer that? This question is a classic Operations Analysis, Cost Analysis, and Capacity Analysis question. To [...]
by Pete Abilla on November 30, 2011
Pin itWe’re pleased to have David Kasprzak as a guest writer today. In his article, he explains the concept of Waste, as understood in Lean Manufacturing and the Toyota Production System, but he takes it further by explaining the concept of waste within the context of Results Oriented Work Environment (ROWE). As a sneak peak, would [...]
by Pete Abilla on November 29, 2011
Pin itHas the complexity in the integration of software, electronics, and engineering in Toyota vehicles contributed to the safety and vehicle recalls? Does the Toyota Information Technology have anything to do with its safety issues? According to the Toyota North American Quality Advisory Board believes it might, but has not found evidence to establish this [...]
by Pete Abilla on November 28, 2011
Pin itTaiichi Ohno was a believer in Standard Work. While this fact is broadly known, his approach to Standard Work is less known and many saying attributed to him that are probably false. In this article we discuss Ohno’s approach to Standard Work and also the motivations behind its practice. To read my reviews of [...]
by Pete Abilla on November 23, 2011
Pin itThere are numerous methods of preventing error or preventing defects. We discuss several of those in my series on Poka Yoke Examples. But, rarely, do we see an example of Poka Yoke where humiliation and embarassment was the primary method of preventing human error. Until now. The subway sign below shows a passenger getting [...]
by Pete Abilla on November 22, 2011
Pin itAre Quality and Safety synonymous? According to the quality advisory panel, they are not. But, Toyota believes they are, which is a possible root cause for the safety issues Toyota has been experiencing with its vehicles. According to the Panel, Toyota has traditionally treated safety as an integral subset of quality. In the Panel’s view, [...]
by Pete Abilla on November 21, 2011
Pin itContinuing my review of Wakamatsu’s book on Taiichi Ohno, today we’ll explore his views on Genchi Genbutsu, which means “go and see” and how the principle of Genchi Genbutsu can validate truth and expose falsehoods and lies, sometimes found in presentations and excel spreadsheets. To read my reviews of Wakamatsu’s book on Taiichi Ohno, [...]