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Taiichi Ohno: The Toyota Mindset Book Review Summary

by Pete Abilla on December 5, 2011

taiichi ohno, ten commandments, toyota mindset

Pin itFor the past several months, I’ve been reading and reviewing Yoshihito Wakamatsu’s book “The Toyota Mindset”, which outlines what he calls the The Ten Commandments of Taiichi Ohno. These are, what we now know as basic practices in lean manufacturing, but Wakamatsu explanation brings to light the HOW, and not just the current what [...]

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Capacity Analysis, Cost and Production Analysis: A Lesson From Hamburgers

by Pete Abilla on December 1, 2011

cost and operations analysis, capacity analysis, meat processing, lean six sigma

Pin itLet’s assume that you are the head of process improvement at your company. And, you were given the task of answering the following question: Should our employees walk or run to get their job done? How would you answer that? This question is a classic Operations Analysis, Cost Analysis, and Capacity Analysis question. To [...]

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Results Oriented Work Environment and Waste

by Pete Abilla on November 30, 2011

david Kasprzak, results oriented work environment, rowe, lean

Pin itWe’re pleased to have David Kasprzak as a guest writer today. In his article, he explains the concept of Waste, as understood in Lean Manufacturing and the Toyota Production System, but he takes it further by explaining the concept of waste within the context of Results Oriented Work Environment (ROWE). As a sneak peak, would [...]

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Toyota Software, Electronics, Engineering Quality Issues

by Pete Abilla on November 29, 2011

toyota software, electronics, hardware, engineering, safety

Pin itHas the complexity in the integration of software, electronics, and engineering in Toyota vehicles contributed to the safety and vehicle recalls? Does the Toyota Information Technology have anything to do with its safety issues? According to the Toyota North American Quality Advisory Board believes it might, but has not found evidence to establish this [...]

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Taiichi Ohno: Standard Work Must be Practical

by Pete Abilla on November 28, 2011

taiichi ohno, standard work

Pin itTaiichi Ohno was a believer in Standard Work. While this fact is broadly known, his approach to Standard Work is less known and many saying attributed to him that are probably false. In this article we discuss Ohno’s approach to Standard Work and also the motivations behind its practice. To read my reviews of [...]

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Poka Yoke Example: Prevent Error Through Embarrassment and Humiliation

by Pete Abilla on November 23, 2011

poka yoke examples, prevent error through humiliation and embarassment

Pin itThere are numerous methods of preventing error or preventing defects. We discuss several of those in my series on Poka Yoke Examples. But, rarely, do we see an example of Poka Yoke where humiliation and embarassment was the primary method of preventing human error. Until now. The subway sign below shows a passenger getting [...]

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Toyota Safety Ratings: Quality Advisory Panel

by Pete Abilla on November 22, 2011

toyota safety and quality

Pin itAre Quality and Safety synonymous? According to the quality advisory panel, they are not. But, Toyota believes they are, which is a possible root cause for the safety issues Toyota has been experiencing with its vehicles. According to the Panel, Toyota has traditionally treated safety as an integral subset of quality. In the Panel’s view, [...]

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Taiichi Ohno: Validate Truth on the Shop Floor

by Pete Abilla on November 21, 2011

taiichi ohno, genchi genbutsu

Pin itContinuing my review of Wakamatsu’s book on Taiichi Ohno, today we’ll explore his views on Genchi Genbutsu, which means “go and see” and how the principle of Genchi Genbutsu can validate truth and expose falsehoods and lies, sometimes found in presentations and excel spreadsheets. To read my reviews of Wakamatsu’s book on Taiichi Ohno, [...]

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