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| Content | FREE | Shmula PRO |
| Lean Six Sigma Templates | ||
| Kaizen Newspaper | Â  |
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| Shop Floor Management Metric Reports | Â |
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| Skill Matrix and Evaluation Charts | Â |
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| SQDC Board Examples | Â |
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| 5 Why Worksheet | Â |
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| Lean A3 Template | Â |
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| Defect Positioning Diagram | Â |
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| Kaizen Planning Form | Â |
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| Motion Observation Checklist (5 versions) | Â |
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| Point Kaizen Event Guide | Â |
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| Poka Yoke Worksheet | Â |
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| Quality Map | Â |
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| Red Flag Conditions | Â |
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| Spaghetti Diagram | Â |
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| Time Observation Form | Â |
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| Waste Observation Form | Â |
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| 5 Why Examples | Â |
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| Chi-Square Analysis Template | Â |
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| RACI Template | Â |
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| Portfolio of Initiatives | Â |
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| Action Plan Template | Â |
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| Solution Selection Matrix | Â |
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| Run Chart Template | Â |
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| Stakeholder Analysis | Â |
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| Critical to Quality | Â |
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| SIPOC | Â |
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| Suggestion Form | Â |
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| Eliminate, Combine, Rearrange, and Simplify (ECRS)Â Template | Â |
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| Customer Journey Map | Â |
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| SWOT Analysis | Â |
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| Checksheet Template | Â |
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| Value Stream Map Symbols | Â |
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| FMEA Excel Sheet | Â |
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| Paired T Test and Regular T Test | Â |
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| Histogram Generator | Â |
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| Fishbone Diagram Generator | Â |
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| Gantt Chart Generator | Â |
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| Control Chart: Cumulative Sum | Â |
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| Control Chart: XBar/R | Â |
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| Control Chart: EWMA Chart | Â |
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| Control Chart: C-Chart / U-Chart | Â |
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| Control Chart: P Chart / NP Chart | Â |
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| Control Chart: XMR Chart | Â |
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| Communication Toolkit | Â |
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| Business Unit Objectives Alignment Worksheet | Â |
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| Communicators Form Worksheet | Â |
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| Variation Journal | Â |
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| Before and After Kaizen Worksheet | Â |
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| Hoshin Kanri X-Matrix Template | Â |
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| Queueing Analysis Template | Â |
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| Prioritization Matrix (sample | article) |  |
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| Manage for Daily Improvement (MDI) – Toyota* Floor Management Development System | ||
| Manage for Daily Improvement Overview |  |
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| SQDC (Safety, Quality, Delivery, Costs) | |
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| 5S Visual Workplace | |
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| Point Kaizen and Error Proofing | |
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| How to Eliminate Waste | |
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| Abnormality Management | |
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| Gemba Walk Primer | |
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| Standard Operations | |
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| Changing the Culture | |
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| How to Deploy the Floor Management Development System | |
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| Role of Supervisors in a Lean Organization | |
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| eBooks and Reference Guides | ||
| Shmula Guide to the Toyota 7 Wastes (eBook) | Â |
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| Bank of America Six Sigma Case Study (eBook) | Â |
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| Total Productivity Maintenance | |
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| Designing an Employee Suggestion Scheme (PDF and PPT) | |
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| Pareto Analysis | |
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| Process Mapping | |
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| Checksheet | |
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| Poka-Yoke | |
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| SIPOC | |
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| Histogram | |
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| Visual Management | |
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| Voice of the Customer (VOC) and Critical to Quality (CTQ) | |
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| 5S | |
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| The 5 Whys | |
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| Standard Work | |
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| Cause and Effect Analysis | |
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| Run Chart | |
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| Scatterplot | |
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| SMART Action List | |
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| Key Performance Indicator (KPI) | |
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| 4Q Basic Project Management | |
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| Tree Diagram | |
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| Matrix Diagram | |
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| Opportunity Storming Exercise | |
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| Control Charts | |
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| 7 Wastes and Lean | |
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| Flowchart | |
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| Frequency Plot | |
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| ASQ Black Belt Body of Knowledge | |
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| ASQ Black Belt Exam Example | |
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| How to Choose a Good Chart | |
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| Process Capability – Intro and Advanced | |
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| Six Sigma Training Curriculum Videos and Handouts | ||
What is Six Sigma? |
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The DMAIC Framework |
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| DMAIC versus PDCA | |
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History of Six Sigma and Lean |
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| Lean History and Timeline | |
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| Black Belt Certification | |
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| The Define Phase Storyboard | |
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| Business Needs Assessment | |
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| Project Charter | |
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| Project Selection Matrix | |
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| Problem Statement | |
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| Stakeholder Analysis | |
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| Affinity Diagram | |
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| SIPOC | |
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Voice of the Customer (VOC) and Critical to Quality (CTQ) |
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| Critical to Quality Tree | |
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| Value Stream Map | |
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| Kano Model | |
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| The Measure Phase Storyboard | |
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| Data Types in Six Sigma | |
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| Descriptive Statistics | |
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| Distributions | |
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| Graphical Representation of Data | |
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| 7 Quality Tools | |
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| Check Sheets | |
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| Pareto Chart | |
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| Histogram | |
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| Scatter Plot | |
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| Cause and Effect Diagram | |
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| Control Chart | |
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| Run Chart | |
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| Process Cycle Efficiency | |
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| FMEA | |
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| Basic Statistics | |
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| Using Z Values | |
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| Sample Size Calculations | |
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| Introduction to Variation | |
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| Red Bead Experiment (Parts 1-6) | |
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Measurement System Analysis |
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Standard Pig Game |
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Standard Work |
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| Member Perks | ||
| The Elegant Solution Book, by Matthew E. May (Free) | |
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| Lean author Mark Graban Books at CRC Press (20% off) | |
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| A Factory of One Book, by Dan Markovitz at CRC Press (20% off + Free Shipping) | |
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| Lean Leader Podcast Transcripts eBook (Free) | |
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| Kanbanize (15% off) | |
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| Pricing | ||
| One-time Purchase Price |
FREE |
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*Â Disclaimer: This course material is not endorsed by Toyota. This material is inspired by my time at Toyota.
Training Content Trusted by Brands Worldwide
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— Michael Sherwood, VP Operations Fridom.com.br |
 “Pete is my lean mentor. He has taken the time to guide me to learning for myself and suggested directions when I am stuck. I trust Pete because of his skills and his heart.”— Eric Myers, Private Attorney in California |
 “Pete does a great job of breaking down complex principles into easy to learn blocks. At first all of this can be quite overwhelming but Pete makes it easy to understand. I contribute much of the success that I have had in my career with teachings that I learned from Pete.”— James Grant, Change Management Leader Kaiser Permanente Hospitals |
 “Traditional Lean Six Sigma training can cost thousands of dollars and will still leave you wanting the practical experience you need to use the information. This is what I value most about working with Pete, he doesn’t just blow Toyota Way smoke, he knows what works best in real environments. Whether you decide to go for your black belt or not, his training prepares you to start making effective, measurable changes at your company.”— Cole D. Lehman, Strategy Director at Magic-Science.com |
“I can credit a good part of my business success to the six sigma training I received from Pete Abilla. I have made customers and coworkers happier, while saving the companies I worked for millions of dollars. With lean six sigma it becomes easy to know where to invest and make changes in your business. Pete is an excellent teacher, who knows how to explain complex ideas in simple ways and clearly explain, how and why, a certain technique is going to help your business. It is one of the best things I have done to further my career.”In the FREE Membership, You Get:
Lean and Six Sigma Templates (50 files)
In the Shmula Pro Membership (for only $199), You Get:
Lean and Six Sigma Templates (50 files)
Toyota Floor Management System (11 presentations)
This curriculum will show you Exactly how does Toyota practices Lean (The Toyota Production System). At Toyota, called Floor Management Development System. Outside Toyota Manufacturing, it’s sometimes called Manage for Daily Improvement (MDI), or simply Shop Floor Management.
This program will help you:
2. Establish correct metrics that tell you Normal from Abnormal conditions.
3. Implement Visual Management to alert you and the team of abnormal conditions.
4. Know what to do to respond to any abnormalities in the area. This includes learning how to conduct Root Cause Analysis and involve and empower the broader team to solve problems.
5. Improve communication within the team, between shifts, and with upper level management.
6. Be happier at work. Let’s face it, when we are involved and provide meaningful contribution, we are happier.
Let me show you a little of what you’ll get if you choose to sign up for this Toyota curriculum:
A program like this, conducted by an outside consulting firm, will typically costs in the tens of thousands of dollars. Trust me, I’ve been at companies where they would spend upwards of $15,000 for training like this.
You’re smarter than that.
The material is flexible and can be branded to fit your organization. This means the PowerPoint templates are simple, so that you can easily style it to your liking. This curriculum is designed to get your team to begin Shop Floor Management within 4 days.
Six Sigma Training (41 videos)
Here are a few more samples of our HD Six Sigma Training videos, with Kanban Cody as your training partner.
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What is Six Sigma |
Measurement System Analysis |
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Standard Pork Exercise |
What is Standard Work |
Ebooks (33 files)
Member Perks
When you buy the Pro Membership, you will be able to apply all Lean and Six Sigma principles and practices immediately!
