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Lean Six Sigma. Simplified.

[VIDEO] Lean Thinking Principles

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Lean was born out of manufacturing practices, but in recent times, has transformed the world of knowledge work and management. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. Womack and Jones defined the five principles of Lean manufacturing in their book The Machine That Changed […]

Principles of Lean Thinking

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During the 1980’s the principles of lean thinking took hold in US manufacturing. The existing techniques of manufacturing were questioned as the Japanese manufacturing principles of ‘just in time’ were becoming a better paradigm. Subsequently, those techniques became better known as lean production. Soon, the principles of lean thinking spread across numerous industries and became […]

[VIDEO] Improving Operating Room Efficiency with Lean Six Sigma

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The operating room (OR) is a resource intensive and costly unit in every hospital. Finding ways to maximize their efficiency is crucial to ensuring the financial viability of the organization. As the healthcare environment becomes more and more competitive, increasing OR productivity becomes a high priority. The trick is to find the balance between efficiency […]

Lean Construction Methodologies Lay a New Foundation

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Lean construction extends the methods of lean manufacturing to the construction industry by maximizing value and minimizing waste. The industry has quickly recognized the need to improve their processes to keep pace in an ever-growing environment. Recent studies by the industry have shown that 50% or more of effort in a built environment is non-value […]

[FACTORY TOUR] The Lean Journey of Walters and Wolf

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Walters & Wolf are a premier commercial cladding manufacturer. They have established the industry reputation of being able to produce products of every cast and color, to precise and exacting specifications. They draw and engineer all systems in-house, both shop and fabrication drawings for project submittals and shop fabrication and field installation. Their quality and customer satisfaction […]

Bottleneck Analysis Improves Flow

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“I say an hour lost at a bottleneck is an hour out of the entire system. I say an hour saved at a non-bottleneck is worthless. Bottlenecks govern both throughput and inventory.” Eliyahu M. Goldratt There can be multiple causes of slowdowns and disruptions in workflow. One of the most serious causes can be bottlenecks. […]

Overall Equipment Effectiveness (OEE): Understand, Measure and Improve

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A best practice in the manufacturing sector and considered the gold standard for measuring productivity, Overall Equipment Effectiveness (OEE) provides crucial insights in manufacturing. It was a term coined by Seiichi Nakajimain the 1960s to evaluate how effectively a manufacturing operation is utilized. It is based on the Harrington Emerson way of thinking regarding labor […]

Lean Implementation Requires Grit!

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Lean implementation can be a both a blessing and a curse. One cannot deny the value and results of lean programs across multitudes of industries. Anyone with any doubt about the effectiveness need just look to Toyota and the Toyota Production System (TPS) to understand the powerful impact on production and manufacturing. For many, the […]

Kaizen Methodology For Boosting Personal Performance

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Are you feeling overwhelmed and out of control? Not really a surprise for many, considering the demands on our lives in this digital age. We are spending more time at work than any other generation in American history. As a workforce, Americans lose more paid leave from work each year than any other country. Our […]