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Lean Six Sigma. Simplified.

[VIDEO] The Tale of the Seven Wastes

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The elimination of waste in processes is one of the most effective ways to increase the profitability of any business. Processes either add value or waste to the production of a good or service. There are seven wastes or ‘muda,’ and the tool was first developed by Taiichi Ohno and make up the core of the Toyota […]

[VIDEO] The TAKT Time of Manufacturing

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Takt time is the pace of production that aligns production with customer demand. Simply put, it is how fast you need to manufacture product in order to fill your customer orders. It is a key concept in lean manufacturing. and the heartbeat of a lean organization by matching actual production to demand. It is not a goal to […]

[VIDEO] Lean Thinking Principles

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Lean was born out of manufacturing practices, but in recent times, has transformed the world of knowledge work and management. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. Womack and Jones defined the five principles of Lean manufacturing in their book The Machine That Changed […]

Principles of Lean Thinking

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During the 1980’s the principles of lean thinking took hold in US manufacturing. The existing techniques of manufacturing were questioned as the Japanese manufacturing principles of ‘just in time’ were becoming a better paradigm. Subsequently, those techniques became better known as lean production. Soon, the principles of lean thinking spread across numerous industries and became […]

[VIDEO] Let the Music Play with Gibson Guitars!

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For more than 100 years, Gibson guitars have defined the sounds of musicians and fans. They are the most iconic brand of guitars in the world. Gibson guitars were founded in 1894 in Nashville, TN, by Orville Gibson. They quickly developed a legacy of world-class craftsmanship and exceeding the expectations of every artist that picked […]

[VIDEO] Building the Boeing 787 Dreamliner

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The Boeing 787 is reinventing the way we imagine air travel. This aircraft is setting the standard in both range and performance, enabling airlines to expand routes and improve capabilities in existing routes. Passengers will experience greater comfort during their flight due to both the technical abilities and creature comforts designed into the aircraft by Boeing. They call […]

[VIDEO] TPS Lean Factory Tour

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The Toyota Production System (TPS) was invented by Toyota’s founding fathers in 1930 in Japan. The TPS continuously evolves, making it a benchmark for manufacturing, product development or any other sector of industry. TPS is called “The Toyota Way” and it actually gives you a compass to set your direction and helps you steer your own course. Toyota has […]

[VIDEO] Bosch Home Appliances Factory Tour

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Bosch Home Appliances is the largest manufacturer of home appliances in Europe, and one of the leading manufacturers of home appliances on a global scale. Bosch is the result of a joint venture between Robert Bosch GmbH and Siemens AG. In 2017, they reported annual sales over 13.8 billion euros, operating 40 factories worldwide. Including […]

[VIDEO] Lean Factory Tour of Seating Matters

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Seating Matters was established to improve patients’ lives and to influence clinical best practices. Their mission was to create chairs that would cater to the holistic needs of patients by providing comfort, postural support and pressure management. Their chairs have been designed by therapists and clinicians and supported by independent clinical evidence, proving their ability in […]

[VIDEO] Building the Porsche 911

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When you talk about speed, one of the first cars that comes to mind is the iconic Porsche 911. Since 1963, Porsche AG of Stuttgart has been building the 911 (better known in German as the ‘Nuenelfer’) and making history with the famous sports car. The 911 is two door, six-cylinder rear engine speedster that has retained […]