What were the historical events that led to the birth of the Toyota Production System (TPS)? Tracing the history back to Eli Whitney and the concept of interchangeable parts, through the realities of post-war Japan and Douglas McAurthur, the tenets of Lean manufacturing and TPS were built on a foundation of innovative thinkers, each contributing […]
[VIDEO] Breaking the Rules On the Way Up
Are we really preparing leaders for the future? For decades, leadership styles have been cut from the same mold. The way you act, interact and even dress have been outlined and detail in many ‘how-to’ books, platforms and educational curriculum. There have been generations of leaders shaping the future of our workforce from practices that are […]
[VIDEO] What Are You Willing to Give Up?
> Breaking down silos and digging out the old entrenched habits in an organization can be a painful challenge. It really does take grit and determination to start making real change. It takes free-thinking, flexible leaders who are will to challenge everything and change the norms. What are you willing to give up to create […]
[VIDEO] The Five Principles of Lean
The cornerstone of any organization is based on efficiency and  value to the customer. A lean thinking organization  uses five simple principles to ensure it understands the true value of the customer and the processes are finely tuned to reduce any process that creates waste. By ingraining lean thinking into the culture of the organization, […]
Value and Lean Is About Focusing on ‘The Five’
A lean thinking organization understands customer value and focuses all its processes to continuously increase it. The ultimate goal is to provide absolute value to the customer. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. This is accomplished through the perfection of a creation process […]
Understanding Lean vs Six Sigma When to Choose Which One
Six Sigma and the Lean approach both have essentially the same goals. While lean experts attribute the waste to the unnecessary steps in the production phases that do not significantly add value to the products and services offered, Six Sigma practitioners attribute the same wastes to variation within the processes. Lean, Six Sigma, or Lean […]
[VIDEO] The Tale of the Seven Wastes
The elimination of waste in processes is one of the most effective ways to increase the profitability of any business. Processes either add value or waste to the production of a good or service. There are seven wastes or ‘muda,’ and the tool was first developed by Taiichi Ohno and make up the core of the Toyota […]
[VIDEO] The TAKT Time of Manufacturing
Takt time is the pace of production that aligns production with customer demand. Simply put, it is how fast you need to manufacture product in order to fill your customer orders. It is a key concept in lean manufacturing. and the heartbeat of a lean organization by matching actual production to demand. It is not a goal to […]
[VIDEO] Lean Thinking Principles
Lean was born out of manufacturing practices, but in recent times, has transformed the world of knowledge work and management. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. Womack and Jones defined the five principles of Lean manufacturing in their book The Machine That Changed […]
Principles of Lean Thinking
During the 1980’s the principles of lean thinking took hold in US manufacturing. The existing techniques of manufacturing were questioned as the Japanese manufacturing principles of ‘just in time’ were becoming a better paradigm. Subsequently, those techniques became better known as lean production. Soon, the principles of lean thinking spread across numerous industries and became […]
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