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Lean Six Sigma. Simplified.

[VIDEO] The Tale of the Seven Wastes

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The elimination of waste in processes is one of the most effective ways to increase the profitability of any business. Processes either add value or waste to the production of a good or service. There are seven wastes or ‘muda,’ and the tool was first developed by Taiichi Ohno and make up the core of the Toyota […]

[VIDEO] The TAKT Time of Manufacturing

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Takt time is the pace of production that aligns production with customer demand. Simply put, it is how fast you need to manufacture product in order to fill your customer orders. It is a key concept in lean manufacturing. and the heartbeat of a lean organization by matching actual production to demand. It is not a goal to […]

[VIDEO] Lean Thinking Principles

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Lean was born out of manufacturing practices, but in recent times, has transformed the world of knowledge work and management. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. Womack and Jones defined the five principles of Lean manufacturing in their book The Machine That Changed […]

[VIDEO] Let the Music Play with Gibson Guitars!

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For more than 100 years, Gibson guitars have defined the sounds of musicians and fans. They are the most iconic brand of guitars in the world. Gibson guitars were founded in 1894 in Nashville, TN, by Orville Gibson. They quickly developed a legacy of world-class craftsmanship and exceeding the expectations of every artist that picked […]

[VIDEO] TPS Lean Factory Tour

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The Toyota Production System (TPS) was invented by Toyota’s founding fathers in 1930 in Japan. The TPS continuously evolves, making it a benchmark for manufacturing, product development or any other sector of industry. TPS is called “The Toyota Way” and it actually gives you a compass to set your direction and helps you steer your own course. Toyota has […]

[VIDEO] Vintage Jaguar Factory Tour

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Jaguar has set the standard for luxury and speed in fine motorcars since 1922. The company was founded as the Swallow Sidecar Company, making sidecars for motorcycles, before building auto bodies. Over the years, Jaguar quickly became the name known for quality, luxury and speed. Through several decades of growth, the brand developed through several […]

[VIDEO] Great Eastern Cutlery Factory Tour

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Since 2006, Great American Cutlery has built the reputation for making the finest quality traditional pocket knives in the US. Located in historic Titusville, PA, the brand focuses on a hands-on process which yields the most beautiful and high quality pocket knives on the market. Their products exceed expectations from customers by producing a product […]

[VIDEO] Vintage Honda Factory Tour

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Take a step back in time with a vintage Honda factory tour! Since 1959, Honda has been setting records. They are the largest manufacturers of motorcycles and internal combustion engines in the world. In 2001, they became the second largest Japanese auto manufacturer. Honda also manufactures garden equipment, marine engines, personal watercraft, power generators, and other […]

Hoshin Kanri Aligns Goals and Unifies Organizations

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The concept of Hoshin Kanri provides clarity and focus to an organization, by aligning strategic goals through all levels of an organization. It creates an organic flow of information which runs through an organization, where goals run down from management, through the mid-level operation to the production floor. In return, the flow reverses and the […]