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Lean Six Sigma. Simplified.

[VIDEO] The Developments That Inspired TPS

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What were the historical events that led to the birth of the Toyota Production System (TPS)? Tracing the history back to Eli Whitney and the concept of interchangeable parts, through the realities of post-war Japan and Douglas McAurthur, the tenets of Lean manufacturing and TPS were built on a foundation of innovative thinkers, each contributing […]

[VIDEO] Understanding Lean Six Sigma

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Is it Six Sigma or Lean Six Sigma? What is Lean then? These can be some of the most confusing questions that can be asked when trying to understand quality processes. Understanding the differences and similarities are crucial to clarity.  Check out this informative video that defines what is really Lean Six Sigma.     Related […]

[VIDEO] The Five Principles of Lean

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The cornerstone of any organization is based on efficiency and  value to the customer. A lean thinking organization  uses five simple principles to ensure it understands the true value of the customer and the processes are finely tuned to reduce any process that creates waste. By ingraining lean thinking into the culture of the organization, […]

Value and Lean Is About Focusing on ‘The Five’

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A lean thinking organization understands customer value and focuses all its processes to continuously increase it. The ultimate goal is to provide absolute value to the customer. It encourages the practice of continuous improvement and is based on the fundamental idea of respect for people. This is accomplished through the perfection of a creation process […]

[VIDEO] The TAKT Time of Manufacturing

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Takt time is the pace of production that aligns production with customer demand. Simply put, it is how fast you need to manufacture product in order to fill your customer orders. It is a key concept in lean manufacturing. and the heartbeat of a lean organization by matching actual production to demand. It is not a goal to […]

[VIDEO] Let the Music Play with Gibson Guitars!

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For more than 100 years, Gibson guitars have defined the sounds of musicians and fans. They are the most iconic brand of guitars in the world. Gibson guitars were founded in 1894 in Nashville, TN, by Orville Gibson. They quickly developed a legacy of world-class craftsmanship and exceeding the expectations of every artist that picked […]

[VIDEO] Building the Boeing 787 Dreamliner

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The Boeing 787 is reinventing the way we imagine air travel. This aircraft is setting the standard in both range and performance, enabling airlines to expand routes and improve capabilities in existing routes. Passengers will experience greater comfort during their flight due to both the technical abilities and creature comforts designed into the aircraft by Boeing. They call […]

[VIDEO] Lean Factory Tour of Seating Matters

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Seating Matters was established to improve patients’ lives and to influence clinical best practices. Their mission was to create chairs that would cater to the holistic needs of patients by providing comfort, postural support and pressure management. Their chairs have been designed by therapists and clinicians and supported by independent clinical evidence, proving their ability in […]

[VIDEO] Muda Is All About Waste

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Muda is all about waste and Lean manufacturing is about eliminating Muda. It is any activity that adds no real value to the product or service being created or delivered. The diligent attention to the elimination of waste in how work is performed is a fundamental tenet of Lean manufacturing, the operational excellence strategy that was […]

Elimination of Muda is the Key to Efficiency

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  Muda means waste and refers to a wide range of non-value-adding activities; eliminating waste is the key to efficiency. When you look at the Toyota Production System (TPS), eliminating Muda waste is one of the main principles of the Just-in-Time system. Some things that are considered waste are unnecessary financing costs, storage costs and worthless stock […]