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Lean Six Sigma. Simplified.

Visual Management is the Key to Communicating

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One of the most significant parts of Lean manufacturing is Visual Management. It is truly one of the most overlooked, but simplest tools available to manufacturers. Managing visually is the ability of a system to show the current status to anyone that stands and observes any part of the operation, within 30 seconds. It may be […]

[VIDEO] The Simplicity and Effectiveness of Visual Management

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Visual Management is one of the simplest, most effective tools of Lean manufacturing, but often overlooked. The key to success is simplicity. If anyone were to walk through your manufacturing operation, they should visually be able to understand how the operation is performing. It should be clear and concise. Check out this educational video on […]

[VIDEO] Heijunka Brings Customer Demand In Line

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Heijunka is the Japanese term for leveling. It is a technique for reducing unevenness (Mura) which in turn reduces waste (Muda). It is crucial to the development of production efficiency in Lean manufacturing. The goal is to produce goods at a constant rate so that further processing may also be carried out at a constant and predictable […]

Heijunka Leveling Production Over Time

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After value streams have been solidified and embedded, Heijunka is a crucial process implementation in every successful lean organization. Heijunka quickly and elegantly helps organizations meet demands while reducing waste. By definition, it means ‘leveling’ and enables production to efficiently meet customer demands while avoiding batching and results in minimum inventories, capital costs, manpower, and […]

[TED Talk] The Next Manufacturing Revolution

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The US has been facing a loss of its manufacturing edge over the past few decades to other global manufacturers. The fact is that automation and innovation will be the key to success in manufacturing in the future. Finding a way to match that innovation with a skilled workforce will be the real challenge. Watch this […]

Overall Equipment Effectiveness (OEE): Understand, Measure and Improve

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A best practice in the manufacturing sector and considered the gold standard for measuring productivity, Overall Equipment Effectiveness (OEE) provides crucial insights in manufacturing. It was a term coined by Seiichi Nakajimain the 1960s to evaluate how effectively a manufacturing operation is utilized. It is based on the Harrington Emerson way of thinking regarding labor […]

OEE Is the KPI You Need

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Overall Equipment Effectiveness (OEE) is a KPI which has become the gold standard in manufacturing to measure and monitor the effectiveness of operating production and packaging machines and lines. Because manufacturing is a complex and costly process, absolute efficiency is crucial to success. Using metrics and guidelines, manufacturers remain in control over process and production. OEE is […]

The Lean Manufacturing Battle of Tesla

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Tesla continues to fight an internal battle to achieve the most efficient Lean manufacturing environment in the world. Elon Musk has brought an unparalleled level of innovation and efficiency to the automaker. His vision and drive has brought Telsa to the forefront of technology. As of late however, he has also failed to deliver on the […]

[VIDEO] Lean Manufacturing and Tesla

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Elon Musk has taken Tesla on a path of innovation and success. With that success, they have also experienced setbacks and frustration for both the organization and investors. Musk has been emphatic about applying the concepts of Lean manufacturing to the Fremont plant. At the same time, he has also embraced the highest level of […]

Jidoka Is About Quality at the Source

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The Toyota Production System (TPS) organizes manufacturing and logistics for manufacturing, which includes interaction with suppliers and customers. A forgotten pillar of TPS and Lean manufacturing is the concept of Jidoka. This principle is one of the most important tenets, which will help achieve true excellence. It is about quality at the source or built-in […]